Question on replacing axle assemblies, 1991 Prelude

Discussion in 'Prelude' started by Guest, Aug 2, 2004.

  1. Guest

    Guest Guest

    Hello--

    I noticed my passenger-side outer boot (CV boot) has split, exposing
    and flinging much of the previously contained grease. Two paths I can
    take:

    1) Replace the boot and clean/repack the CV joint

    B) Go buy a reman axle assembly, and install it.

    I should probably (and will) treat the other side equally as well.

    I am pseudo-mechanical (just replaced the master cylinder and bled
    the brake lines), plus I have plenty of tools (hand/air). How awkward
    a job is it to replace both the right/left axle assemblies? How many
    times do you think I'd cuss up a storm, and cry out, "$150 labor for
    each axle woulda been a #$%^& bargain!!!" :)

    Any input/pointers/experiences with such a job?

    Oh, and just in case, here's her vitals:
    1991 Prelude
    2.0Si, B20A5
    5sp
    A/C
    114K

    Thanks in advance for any helpful comments.
     
    Guest, Aug 2, 2004
    #1
  2. Guest

    SoCalMike Guest

    id go this route, with a split boot kit. put off the hassle until the
    joint starts actually making noise, then do the axles
     
    SoCalMike, Aug 2, 2004
    #2
  3. It depends how long the boot has been split and how much dirt got in, which
    might cause accelerated future wear. Many of the remanufactured axles are
    junk: they basically weld in some fresh metal and regrind to "specs." so
    you can imagine how long they last. I've never used them but
    www.raxles.com puts on new C/V joints, not regrinds - if anybody has
    comments on this outfit, good or bad, please chime in.
    I once did a clean and reboot on a VW years ago and it was no fun - the
    aftermarket boot split within a year and I had to do it all
    again.<gr-r-r-r-> The replacement axle saves the messy, finicky part of
    the job: making sure you keep the balls in the right order so they go back
    to identical positions in the races... clinical cleanliness can be
    difficult when all the parts are filthy.

    The worst part of the job is probably getting the lower ball joint off the
    lower arm - Honda's tool (reversed scissors type jaw) is probably best for
    that but I haven't even checked the price on it and I'm not sure which
    aftermarket ones would fit without buggering the balljoint boot. I used a
    5-ton OTC puller (claw type) and it was awful - the balljoint stud started
    to bend and the end of the stud mushroomed even with a nut on it. I
    eventually applied a bit of heat with a propane torch (protect the rubber
    boot with a bit of metal) to the arm around the stud and then one more go
    at the puller bolt and it let go. One tip here: muffle your ears or
    they'll be ringing for a coupla days.

    Another tip: while the lower arm is off the ball joint is a good time to
    add some fresh grease to the ball joint - I use a grease gun with a needle
    adapter and you can shove the needle up past the neck of the boot easily.

    You might also want to replace the differential side seals while the axles
    are out - no press is needed... just tap to get it started in the groove
    and then press with your fingers. Make a note of the depth of the old one
    before removing.
    If you go replacement axle, make sure the new outer joint casing has the
    reluctor teeth for the ABS and that they align identically with the old
    joint.

    Rgds, George Macdonald

    "Just because they're paranoid doesn't mean you're not psychotic" - Who, me??
     
    George Macdonald, Aug 2, 2004
    #3
  4. Guest

    John Ings Guest

    I just got finished replacing the driveshafts on my daughter's 91
    Civic. Yes, getting that balljoint to let go is a bitch. I spent $45
    on a puller from UAP that I had to back up with a clamp to keep it's
    jaws closed on the arm. They finally let go with a crack like a
    pistol shot. Didn't mushroom or bend the end of the balljoint studs
    though.

    I also had to go out and buy a 3/4 inch drive 1 1/4 socket to get the
    spindle nuts off. I had a 1/2 inch drive socket but it just wasn't up
    to the job, and even my 3/4 inch impact wrench didn't cut it. My 3/4
    inch tommybar now has a kink in one end after being extended with a 2
    foot length of pipe to get that damn nut undone!
     
    John Ings, Aug 2, 2004
    #4
  5. If the boot has only recently torn and not much dirt has gotten into the
    joint, then this is not a bad option. Just keep in mind that it is more
    work than just replacing the whole axle.
    If the joint is making noise when you turn, this is the way to go. Less
    work and mess than trying to clean and repack an old joint that may be
    worn.
    Unless the other axle also has torn boots, there is no need to do this.
    I've never done this on a Honda, but I have done multiple chrysler products.
    It is not very difficult. You need to loosen the large nut holding the
    axle in place. Then you need to remove enough pieces to get the shaft out
    of the knuckle. This usually means removing the brake caliper, removing the
    tie rod, and at least one ball joint. Then you can just pull the shaft
    out.
     
    Alex Rodriguez, Aug 2, 2004
    #5
  6. Guest

    disallow Guest

    Kinda weird, I'm not the most experienced Honda guy, but
    its funny that I have now read 3 stories on people that
    have a helluva time getting the spindle nut off. I have a
    98 civic, and my girlfriend has an 87 prelude, and both
    of these were a breeze to get off the spindle nut, as well
    as pop the lower ball joint. In both cases for the ball joint, I used a
    pickle fork (borrowed from the local parts store), and
    just used it carefully so as not to damage the rubber boot.
    Usually the one designed for tie rods works best on hondas.

    Every time I have done it, it popped off without a problem,
    but I have read 3 separate stories from experienced
    DIYourselfers, and it just doesn't make any sense.

    I guess they are torqued to a really high rate (180 ftlbs on my civic)
    , but some advice I received from my mechanic uncle, he
    said to never! use impact of the spindle nut, especially
    to put it back on, as this may pit your bearings, and
    cause nightmares (ie all the stories I've been hearing
    lately).
     
    disallow, Aug 2, 2004
    #6
  7. Guest

    John Ings Guest

    I've never had the nerve to use one of those. For one thing I've never
    been sure of the right size.
    Which one is that? The smallest?
    I never use an impact wrench to tighten anything down. I'll put a nut
    on and bring it to the point where the clutches start to hammer, then
    I go get a torque wrench.
     
    John Ings, Aug 2, 2004
    #7
  8. Guest

    disallow Guest

    Kinda weird, I'm not the most experienced Honda guy, but
    its funny that I have now read 3 stories on people that
    have a helluva time getting the spindle nut off. I have a
    98 civic, and my girlfriend has an 87 prelude, and both
    of these were a breeze to get off the spindle nut, as well
    as pop the lower ball joint. In both cases for the ball joint, I used a
    pickle fork (borrowed from the local parts store), and
    just used it carefully so as not to damage the rubber boot.
    Usually the one designed for tie rods works best on hondas.

    Every time I have done it, it popped off without a problem,
    but I have read 3 separate stories from experienced
    DIYourselfers, and it just doesn't make any sense.

    I guess they are torqued to a really high rate (180 ftlbs on my civic)
    , but some advice I received from my mechanic uncle, he
    said to never! use impact of the spindle nut, especially
    to put it back on, as this may pit your bearings, and
    cause nightmares (ie all the stories I've been hearing
    lately).
     
    disallow, Aug 3, 2004
    #8
  9. Rgds, George Macdonald

    "Just because they're paranoid doesn't mean you're not psychotic" - Who, me??
     
    George Macdonald, Aug 3, 2004
    #9
  10. I'd think there must be one of the tool makers which has a tool which is a
    knock-off of the Honda 07MAC-SL00200. I've seen similar but you'd want to
    be sure it fits the balljoint just right - here's one here
    http://www.handsontools.com/store/show_product/?product_id=3279 but it
    doesn't quite look up to the job?? Maybe this one'd be better - made by
    OTC: http://tinyurl.com/5z4nu
    It's been a while now since I did our '90 Civic but I didn't have any
    trouble with the axle nut using my wimpy 1/2" drive 18" breaker bar. You
    did unstake the nut first - and throw some penetrating oil on?

    Rgds, George Macdonald

    "Just because they're paranoid doesn't mean you're not psychotic" - Who, me??
     
    George Macdonald, Aug 3, 2004
    #10
  11. I'm not sure how you use a pickle fork "carefully".:) Don't you have to
    lever against the ball joint, therefore squeezing the rubber boot between
    the two? I think the degree of difficulty with separating the ball-joint
    from the lower arm varies a lot according to the weather where you live: in
    the frost belt corrosion plays a big part - locks it almost solid.

    Rgds, George Macdonald

    "Just because they're paranoid doesn't mean you're not psychotic" - Who, me??
     
    George Macdonald, Aug 3, 2004
    #11
  12. Guest

    disallow Guest

    i did it without damaging the the boot. whether i incurred
    other damage, i guess remains to be seen, but they popped
    out with no real degree of difficulty.

    As far as my location, I doubt you could get much more
    extreme as far as salt and temperature. I'm in Winnipeg,
    (or Winterpeg.... as many affectionately call it...)

    :)
    t
     
    disallow, Aug 3, 2004
    #12
  13. Guest

    John Ings Guest

    Unstake yes. Penetrating oil no, but there was no sign of corrosion,
    and after the first half turn the nut came off without a wrench, just
    my fingers
     
    John Ings, Aug 3, 2004
    #13
  14. Guest

    mrhct Guest

    me??

    I've done two Accords recemtly, a 91 and 98. It's really pretty easy. The
    spindle came off using a 1/2 drive 18" breaker bar. I just stand on it and
    bounce up and down on it. Make sure to unstake the nut first. I purchased a
    ball joint tool similiar to the two you mention. I did have to grind the
    inside of the fork part though to fit. The trick I found is to unload the
    ball joint by puttung a scissors jack under the wheel hub and jack it up a
    few inches. Then I tighten up the ball joint tool and rap the lower arm near
    the ball joint and they pop right out. It also helps to grind a screw driver
    as shown in the Honda shop manual to pry the shaft out of the tranny.
     
    mrhct, Aug 3, 2004
    #14
  15. Guest

    disallow Guest

    yes it is the smallest one there, but even a larger one
    will work, it just has a greater chance of wrecking the
    rubber boot on the ball joint.

    t
     
    disallow, Aug 3, 2004
    #15
  16. I think I'm familiar with that maneuver: my bionic impact driver - add
    bionic devices as necessary.:)
    Thanks.

    Rgds, George Macdonald

    "Just because they're paranoid doesn't mean you're not psychotic" - Who, me??
     
    George Macdonald, Aug 4, 2004
    #16
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